Die casting is a manufacturing process that involves forcing molten metal into a mold cavity under high pressure. This technique is widely used for producing complex shapes with high precision and excellent surface finish. However, like any manufacturing process, die casting is susceptible to defect
Die casting transforms molten metal into precise parts using high pressure and reusable molds. This article explores its history from 1838, core principles, machine types, applications like automotive pistons and electronics housings, and 2024 trends—smart tech and sustainability—offering engineers practical insights.