At ANEBON, we utilize state-of-the-art equipment, advanced software, and a team of highly skilled professionals to deliver comprehensive five-sided machining solutions for both metal and plastic components. Our proficiency in various CAD/CAM formats enables seamless integration of your design into our machining process. Our 5-axis CNC machining technology empowers us to produce components with complex geometries that may not be achievable through conventional methods. With precision tolerances maintained within ±0.0005 inches, you can be assured that our products will adhere to your exact specifications. We are equipped to manage projects of varying sizes, consistently keeping abreast of advancements in machining technologies to accommodate your evolving requirements. You can rely on ANEBON for outstanding results and dependable service.
Gallery of 5 Axis CNC Machining
CNC Prototype Machining
CNC 5 Axis Machining
Aluminum Anodized Parts
Aluminum Anodized Parts 4
Aluminum Anodized Parts 2
5 Axis Machining center
5 Axis Machining center
5 Axis CNC Machining Parts
Why Choose ANEBON 5-axis CNC machining parts?
There are several unique advantages to choosing ANEBON for 5-axis machining. Here are some reasons to consider:
Wide range of materials:
ANEBON possesses significant expertise in the manipulation of a variety of materials, including metals such as aluminum, stainless steel, and titanium, among others. This capability facilitates the production of components tailored for a wide range of industries and applications.
Customization options:
We recognize the significance of product development in today’s competitive landscape. Our rapid prototyping service is designed to facilitate the swift transformation of concepts into tangible prototypes. This approach will considerably streamline the process of bringing your innovative ideas to fruition.
Collaborative partnership:
ANEBON engages in close collaboration with clients throughout the entire manufacturing process, ranging from the initial design concepts to the completion of final production. Their responsive and cooperative approach facilitates effective communication and enhances customer satisfaction.
Efficient and cost-effective:
Five-axis machining enhances efficiency and productivity by reducing setup time, minimizing the number of necessary machining operations, and enabling the fabrication of complex geometries in a single setup. This approach leads to accelerated turnaround times and significant cost savings for clients.
Advanced technology:
ANEBON uses advanced 5-axis machining technology to enhance precision and versatility in manufacturing various parts and components. Committed to high craftsmanship standards, the company ensures exceptional quality through skilled technicians and rigorous quality control, giving clients confidence in meeting industry standards.
Timely delivery:
ANEBON values meeting project deadlines by employing efficient production processes and attention to detail. Their advanced 5-axis machining capabilities, along with a strong commitment to quality and customer satisfaction, make them an excellent choice for manufacturing needs.
Critical Benefits of 5-Axis Machining
The utilization of 5-axis machining presents numerous advantages compared to other manufacturing techniques, such as 3-axis machining and 3D printing. These benefits encompass enhanced precision, greater flexibility in design, and the ability to produce complex geometries with improved efficiency.
The inclusion of additional axes of motion within the process enables the fabrication of more complex and intricate components. Certain manufacturing processes that operate with a limited number of axes may necessitate increased tooling or adjustments to the equipment in order to produce equivalent parts. In some instances, these processes may be incapable of remanufacturing such components altogether.
Due to the reduced need for adjustments during 5-axis machining operations, operator involvement is minimized, thereby lowering labor costs associated with each part. Additionally, the 5-axis machine operates with enhanced smoothness and diminished vibration, which contributes to an improved surface finish.
Five-axis machining centers are capable of producing components at a faster rate than three- or four-axis machining centers, thereby significantly reducing lead times.
The implementation of 5-axis machining operations significantly reduces the need for adjustments, thereby minimizing the required operator involvement and consequently lowering the labor costs associated with each part produced. Additionally, 5-axis machinery operates with greater precision and reduced vibration, which enhances the quality of the surface finish on the machined components.
The 3+2 machining process entails securing the workpiece in a rotating configuration, providing numerous advantages similar to those offered by traditional machining methods, particularly for simpler components.
- Reduced tool wear, thereby extending the operational lifespan
- Versatile 5-sided machining applicable across diverse industries and applications
What materials are used?
CNC machining processes are capable of efficiently handling a diverse range of materials. This capability holds true for 5-axis machining processes as well. Common materials utilized in 5-axis machining operations include:
Aluminum alloys possess high strength-to-weight ratios, excellent electrical and thermal conductivity, low density, and natural resistance to corrosion. They can be anodized through various techniques.
The stainless steel alloys are known for their exceptional strength, ductility, and resistance to corrosion and wear. They can be easily joined, machined, and polished.
Alloy steels include additional alloying elements besides carbon, resulting in improved properties such as greater hardness, toughness, fatigue resistance, and wear resistance.
Brass is recognized for its excellent machinability, favorable strength-to-weight ratio, resistance to corrosion, and efficient conductivity of both electricity and heat.
Copper is a malleable metal valued for its durability, hardness, and excellent thermal and electrical conductivity. Its resistance to corrosion and aesthetic appeal make it a sought-after material. Additionally, copper can be alloyed to enhance its mechanical properties.
Titanium has various material characteristics that make it the ideal metal for demanding applications. These features include outstanding resistance to corrosion, chemicals, and extreme temperatures, along with an excellent strength-to-weight ratio.
Acrylonitrile Butadiene Styrene (ABS) is a widely utilized thermoplastic that is recognized for its superior mechanical properties, exceptional impact resistance, adequate thermal stability, and strong machinability.
FR4 exhibits superior mechanical strength, remarkable electrical insulation properties, and exceptional machinability, rendering it an ideal material for electronic applications.
Nylon, commonly referred to as Polyamide (PA), is a synthetic material characterized by its strength, durability, and resistance to abrasion. This versatile engineering plastic is extensively utilized in various machining applications due to its outstanding properties, making it an essential material in many industrial processes.
Polyethylene (PE) is distinguished by its exceptional impact resistance, outstanding ductility, and low friction properties, making it an optimal material for the fabrication of wear-resistant components through machining techniques.
In machining applications that involve substantial mechanical stress, polyamide 6 (PA6) emerges as an excellent material choice due to its superior strength, wear resistance, and elasticity. This material is particularly effective for components subjected to significant mechanical loads, offering exceptional performance characterized by impressive durability and flexibility.
Polyamide 66 (PA66) exhibits advantageous properties, including high rigidity, hardness, wear resistance, and thermal dimensional stability. Additionally, it demonstrates remarkable resistance to wear, low friction characteristics, and excellent tolerance to temperature, chemicals, and impact. However, it is important to exercise caution during the processing of PA66 due to its tendency to absorb moisture, which may adversely affect its dimensional stability.
Polycarbonate (PC) is a thermoplastic material that demonstrates exceptional resilience and outstanding impact resistance, alongside ease of machining. Furthermore, it possesses the ability to exhibit optical transparency.
PEEK is distinguished by its remarkable strength, exceptional capacity to endure elevated temperatures, and excellent machinability, positioning it as an optimal choice for a variety of high-performance applications. Its outstanding mechanical properties, coupled with superior thermal resistance and excellent processing characteristics, render PEEK particularly well-suited for demanding and high-performance use cases.
Polymethyl methacrylate (PMMA) offers exceptional light transmission, remarkable mechanical strength, and excellent machinability, establishing it as an ideal material for various optical and aesthetic applications. The superior characteristics of PMMA—namely, its outstanding clarity, structural integrity, and ease of processing—render it a highly suitable choice for both optical and aesthetic purposes.
Engineering applications that demand high rigidity, low friction, and exceptional dimensional stability can significantly benefit from the utilization of POM, an advanced engineering thermoplastic.
Polypropylene (PP) exhibits exceptional fatigue resistance, superior chemical resistance, and notable elasticity, making it highly suitable for the fabrication of machined components that are both lightweight and flexible.
PPS exhibits outstanding resistance to various chemicals, possesses exceptional strength, and demonstrates superior machinability, making it an ideal material for the fabrication of high-performance components.
Among various types of plastics, polyvinyl chloride (PVC) ranks as the third most widely utilized material. It is recognized for its well-balanced mechanical properties, exceptional resistance to chemicals and adverse weather conditions, and significant toughness.
As a ISO9001:2015 certified company, we are committed to maintaining top-notch quality in everything we do. Our carefully crafted parts and products are designed to make the world a better and healthier place for everyone.
The durability and precision that our precison manufacturing services provide meets the sophisticated needs the different phases of the aerospace industry required.
CNC machining has become a game-changer in automotive manufacturing, revolutionizing the production of critical components with unmatched precision and efficiency. Leveraging Computer Numerical Control (CNC) technology, a wide range of automotive parts can be manufactured to exacting standards, elevating performance and reliability.
In the ever-changing world of industrial tools and machines, ANEBON stands out as a key player that greatly impacts how things are made. Their efforts in improving and creating high-quality machinery have made them a significant name in the industry. ANEBON is dedicated to pushing the boundaries of manufacturing, making it easier and more efficient for businesses to produce their products.
While CNC machining is not typically used to directly fabricate electronic components like integrated circuits or microchips, it can be utilized to produce various mechanical and structural parts that are essential for electronic devices and systems.
ANEBON is dedicated to making a difference in the fields of Robotics and Automation. They are known for their innovative ideas and high-quality work, constantly working to improve and shape the future with advanced technology and skilled machining.