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Q 1 What CNC machines does your company have and how many CNC machines does your company have?
A We have 13 CNC turning machines and 50 CNC milling machines.
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Q 2 What are the tolerances of your machining parts?
A Our confidence is grounded in the adherence of our manufacturing partners to the ISO 2768 standards during the production of all CNC machined components. Metal machined parts are manufactured in compliance with either ISO 2768-m (medium) or ISO 2768-f (fine) specifications, while plastic components are machined in accordance with the 2768-m (medium) standard. Achievable geometric tolerances can reach as precise as ± 0.0002 inches (0.005 millimeters).
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Q 3 What is your company's delivery reliability?
A Our organization is equipped with a highly experienced team, a robust production system, stringent quality control measures, and dependable logistics partners. As such, we are committed to maintaining a high level of reliability throughout the delivery process. Our objective is to consistently exceed our customers' expectations, ensuring that their CNC machining projects are completed on schedule, without exception.
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Q 4 How does your company prevent wear and tear on the tools from affecting the quality of the products?
A Our engineers typically enhance operational efficiency by employing a variety of strategies, including the selection of appropriate tools, optimization of cutting parameters and ensuring adequate lubrication and cooling during machining processes. Additionally, they focus on effective chip management, regular inspection and maintenance of cutting tools, and the choice of tools featuring specialized coatings. Tool path optimization is also a critical component of our approach, all aimed at minimizing tool wear throughout machining operations.
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Q 5 How does your company PPAP and APQP capable?
A We are able to furnish both reports to the client for an additional fee.
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Q 1 What is the difference between CNC milling and CNC turning?
A CNC milling and CNC turning are distinct machining processes that differ in their operational mechanisms, the types of machines utilized, and the kinds of components they are capable of producing.
CNC milling involves the utilization of a rotating cutting tool that moves across a stationary workpiece to remove material from its surface. This milling process is capable of generating a wide variety of geometries, including smooth and inclined surfaces, as well as grooves and slots.
In contrast, CNC turning involves the rotation of the workpiece while the cutting tool remains stationary, shaping the material to meet specified requirements. This technique is primarily employed for the creation of cylindrical components and is particularly well-suited for producing symmetrical parts such as shafts, pins, and bushings.
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Q 2 What is the difference between rough turning and finish turning?
A 1. **Cutting Depths:** Rough turning is characterized by the removal of significant amounts of material at a rapid pace to achieve a desired shape, allowing for substantial cutting depths. Conversely, finish turning employs shallower cutting depths to enhance surface finish and achieve highly accurate dimensions.
2. **Speed:** Rough turning is typically conducted at higher speeds to facilitate the swift removal of material, whereas finishing turning is performed at reduced speeds to produce smoother surfaces with greater precision.
3. **Tool Selection:** Due to the requirement for larger cuts, rough turning generally utilizes larger and more robust tool inserts. In contrast, finish turning typically employs smaller and lighter tool inserts designed to provide an improved surface finish.
4. **Cutting Path:** Rough turning primarily adheres to a straight cutting path. In contrast, finishing turning may implement a technique known as "light cuts," wherein the tool follows a slightly curved trajectory to achieve the desired finish.
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Q 3 What are the advantages and disadvantages of CNC lathe processing?
A The advantages of CNC Lathe Processing:
- Advanced Precision: CNC lathes are able to achieve extraordinary degrees of precision, as well as precision, making them perfect for jobs that require precise tolerances. They are able to create intricate and complex parts with high quality and consistency.
- Reliability: CNC lathes can replicate the same piece of work repeatedly without variations. This is vital in the aerospace or automotive industry. Components need to meet the strictest quality standards.
- Flexibility: CNC lathes can be programmed to make a diverse assortment of parts, ranging from basic to extremely complicated geometries. They are able to handle a variety of types of materials, including metals, plastics, and composites.
- Effectiveness: CNC lathes operate continuously without needing breaks, which reduces downtime and increases productivity. They can be run without supervision, even at night, which saves time and costs for labor.
- Easy Prototyping: CNC lathes can quickly make prototypes and smaller batches of parts, which allow for quick design iterations and testing.
Disadvantages associated with CNC Lathe processing:
- Maintenance and downtime: CNC machines require regular maintenance, and sudden breakdowns can cause costly downtime. Maintenance and repairs of CNC lathes can be costly.
- Complexity of Programming Programming Complex: CNC programs for complicated parts can take a long time and require knowledge. Programming errors can cause costly errors.
- Limits of Flexibility: CNC lathes excel in precision repetitive tasks, but they're not as flexible for one-off and small-scale production runs, whereas manual machining could be more effective.
- Capital intensive: CNC lathes may require an investment in capital to purchase fixtures, tools, and other accessories. This could further raise the cost of implementing this technology.
- Dimension Limitations: CNC lathes come in a variety of sizes; however, very small or extremely large parts might require special equipment.
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Q Cost Efficiency
A ANEBON is well-regarded for its historically competitive strategy in the manufacturing sector. This competitive approach extends to labor costs, which may yield significant cost advantages for CNC milling services.
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Q Cutting-Edge Technology
A ANEBON consistently invests in state-of-the-art CNC milling equipment and technology to maintain global competitiveness. This investment directly contributes to precision and production efficiency.
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Q Tailored Solutions
A ANEBON's CNC milling services are recognized for their flexibility in addressing distinct machining needs, offering tailored solutions to meet specific requirements.
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Q Efficient Supply Chain
A ANEBON possesses a well-established supply chain network for the procurement of materials and components, which significantly enhances cost efficiency and reduces lead times.
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Q Skilled Workforce
A ANEBON possesses a significant talent pool that includes highly skilled engineers and technicians with extensive expertise in CNC milling and related machining processes.
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Q ISO 9001 Certification
A ANEBON is equipped with a sophisticated quality assurance department supported by a comprehensive quality management system. Our dedicated and highly trained Quality Control (QC) and Quality Assurance (QA) teams meticulously oversee every aspect of the CNC milling processes, ensuring strict compliance with the highest quality standards for your projects.
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Q ISO 9001 Certification
A ANEBON is equipped with a well-established quality assurance department supported by a comprehensive quality management system. Our dedicated and highly trained quality control (QC) and quality assurance (QA) teams meticulously oversee every facet of the CNC milling processes, ensuring strict compliance with rigorous quality standards for your projects.
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Q Complete grades and high-quality raw materials for production
A In ANEBON's material library, a comprehensive selection of processing raw materials is available, encompassing metals, plastics, and wood. Furthermore, we can provide material identification certificates for specific brands of materials to ensure the avoidance of inferior raw materials.
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Q Extensive and practical surface treatment and material heat treatment
A At ANEBON, we offer the capability to customize a wide range of CNC-turned parts according to your specific requirements. Additionally, we provide an array of high-quality surface treatment options for most CNC-turned components. These treatments include anodizing, polishing, plating, heat treatment, and powder coating, ensuring that our products meet the highest standards of quality and durability.
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Q High productivity and high cost-effective
A CNC turning constitutes an automated manufacturing process that operates continuously with minimal to no human intervention. This process is capable of performing multiple tasks simultaneously, such as cutting, drilling, and threading, thereby significantly reducing the overall manufacturing time required for any specific component.
CNC lathes are programmable machines designed to optimize material utilization, which effectively minimizes waste and reduces material costs. Additionally, the ability to produce high-precision components decreases the necessity for costly rework or the generation of scrap due to quality or dimensional inaccuracies.
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Q Precision that other manufacturers struggle to achieve
A Our tolerance specifications for Linear Dimensions are set at ± 0.01 mm (± 0.0004 in.), while tolerances for Hole Diameters and Shaft Diameters are established at ± 0.02 mm (± 0.0008 in.).
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Q 3 What is 5-axis CNC machining?
A At ANEBON, we specialize in 5-axis CNC milling, a highly efficient technique employed to fabricate intricate components using our advanced computer-controlled machinery. This method allows our CNC machines to operate similarly to a skilled sculptor, using a cutting tool to shape materials from various angles and orientations.
To elaborate, the tool is capable of movement along three primary axes—vertical (up and down), horizontal (left and right), and depth (forward and backward)—designated as the X, Y, and Z axes, respectively. In addition, two supplementary rotational movements enable the tool to access a wider range of angles and surfaces on the material being processed. This combination of linear and rotational movements is what defines the "5-axis" classification.
By leveraging these additional movements, our 5-axis CNC machines can manufacture complex geometries and intricate designs that are often challenging or impossible to achieve with traditional 3-axis machines, which are limited to movement solely along the X, Y, and Z directions without any rotation. This advanced capability not only enhances production efficiency but also guarantees superior precision, thereby facilitating the development of more sophisticated components within our manufacturing processes.
